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AISI 409 Stainless Steel vs. SAE-AISI 1020 Steel

Both AISI 409 stainless steel and SAE-AISI 1020 steel are iron alloys. They have 88% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AISI 409 stainless steel and the bottom bar is SAE-AISI 1020 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 24
17 to 28
Fatigue Strength, MPa 140
180 to 250
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
73
Shear Strength, MPa 270
280
Tensile Strength: Ultimate (UTS), MPa 420
430 to 460
Tensile Strength: Yield (Proof), MPa 200
240 to 380

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 710
400
Melting Completion (Liquidus), °C 1450
1460
Melting Onset (Solidus), °C 1400
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 25
52
Thermal Expansion, µm/m-K 11
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
11
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
12

Otherwise Unclassified Properties

Base Metal Price, % relative 6.5
1.8
Density, g/cm3 7.7
7.9
Embodied Carbon, kg CO2/kg material 2.0
1.4
Embodied Energy, MJ/kg 28
18
Embodied Water, L/kg 94
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83
72 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 100
150 to 380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 15
15 to 16
Strength to Weight: Bending, points 16
16 to 17
Thermal Diffusivity, mm2/s 6.7
14
Thermal Shock Resistance, points 15
13 to 14

Alloy Composition

Carbon (C), % 0 to 0.080
0.18 to 0.23
Chromium (Cr), % 10.5 to 11.7
0
Iron (Fe), % 84.9 to 89.5
99.08 to 99.52
Manganese (Mn), % 0 to 1.0
0.3 to 0.6
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.045
0 to 0.040
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0 to 0.050
Titanium (Ti), % 0 to 0.75
0