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AISI 431 Stainless Steel vs. 5754 Aluminum

AISI 431 stainless steel belongs to the iron alloys classification, while 5754 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 431 stainless steel and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 250
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 15 to 17
2.0 to 19
Fatigue Strength, MPa 430 to 610
66 to 140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
26
Shear Strength, MPa 550 to 840
120 to 190
Tensile Strength: Ultimate (UTS), MPa 890 to 1380
200 to 330
Tensile Strength: Yield (Proof), MPa 710 to 1040
80 to 280

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 850
190
Melting Completion (Liquidus), °C 1510
650
Melting Onset (Solidus), °C 1450
600
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 26
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.6
33
Electrical Conductivity: Equal Weight (Specific), % IACS 3.0
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.2
8.7
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
6.1 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 1270 to 2770
47 to 580
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 32 to 50
21 to 34
Strength to Weight: Bending, points 27 to 36
28 to 39
Thermal Diffusivity, mm2/s 7.0
54
Thermal Shock Resistance, points 28 to 43
8.9 to 14

Alloy Composition


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Aluminum (Al), % 0
94.2 to 97.4
Carbon (C), % 0 to 0.2
0
Chromium (Cr), % 15 to 17
0 to 0.3
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 78.2 to 83.8
0 to 0.4
Magnesium (Mg), % 0
2.6 to 3.6
Manganese (Mn), % 0 to 1.0
0 to 0.5
Nickel (Ni), % 1.3 to 2.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15