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AISI 440A Stainless Steel vs. EN AC-45300 Aluminum

AISI 440A stainless steel belongs to the iron alloys classification, while EN AC-45300 aluminum belongs to the aluminum alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440A stainless steel and the bottom bar is EN AC-45300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 5.0 to 20
1.0 to 2.8
Fatigue Strength, MPa 270 to 790
59 to 72
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 730 to 1790
220 to 290
Tensile Strength: Yield (Proof), MPa 420 to 1650
150 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
470
Maximum Temperature: Mechanical, °C 760
170
Melting Completion (Liquidus), °C 1480
630
Melting Onset (Solidus), °C 1370
590
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
36
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.2
8.0
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 120
2.7 to 5.6
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 26 to 65
23 to 29
Strength to Weight: Bending, points 23 to 43
30 to 35
Thermal Diffusivity, mm2/s 6.2
60
Thermal Shock Resistance, points 26 to 65
10 to 13

Alloy Composition


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Aluminum (Al), % 0
90.2 to 94.2
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 78.4 to 83.4
0 to 0.65
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.35 to 0.65
Manganese (Mn), % 0 to 1.0
0 to 0.55
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0
0 to 0.25
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
4.5 to 5.5
Sulfur (S), % 0 to 0.015
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15