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AISI 440B Stainless Steel vs. 535.0 Aluminum

AISI 440B stainless steel belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440B stainless steel and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Elongation at Break, % 3.0 to 18
10
Fatigue Strength, MPa 260 to 850
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
25
Shear Strength, MPa 460 to 1110
190
Tensile Strength: Ultimate (UTS), MPa 740 to 1930
270
Tensile Strength: Yield (Proof), MPa 430 to 1860
140

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 870
170
Melting Completion (Liquidus), °C 1480
630
Melting Onset (Solidus), °C 1370
570
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 23
100
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.5
23
Electrical Conductivity: Equal Weight (Specific), % IACS 2.9
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 2.2
9.4
Embodied Energy, MJ/kg 31
160
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57 to 110
24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 27 to 70
28
Strength to Weight: Bending, points 24 to 45
35
Thermal Diffusivity, mm2/s 6.1
42
Thermal Shock Resistance, points 27 to 70
12

Alloy Composition


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Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0.75 to 1.0
0
Chromium (Cr), % 16 to 18
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 78.2 to 83.3
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0 to 1.0
0.1 to 0.25
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.15
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15