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AISI 440C Stainless Steel vs. 242.0 Aluminum

AISI 440C stainless steel belongs to the iron alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440C stainless steel and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 2.0 to 14
0.5 to 1.5
Fatigue Strength, MPa 260 to 840
55 to 110
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
27
Shear Strength, MPa 430 to 1120
150 to 240
Tensile Strength: Ultimate (UTS), MPa 710 to 1970
180 to 290
Tensile Strength: Yield (Proof), MPa 450 to 1900
120 to 220

Thermal Properties

Latent Heat of Fusion, J/g 280
390
Maximum Temperature: Mechanical, °C 870
210
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
530
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 22
130 to 170
Thermal Expansion, µm/m-K 10
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
33 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
96 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 2.2
8.3
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39 to 88
1.3 to 3.4
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 26 to 71
16 to 26
Strength to Weight: Bending, points 23 to 46
23 to 32
Thermal Diffusivity, mm2/s 6.0
50 to 62
Thermal Shock Resistance, points 26 to 71
8.0 to 13

Alloy Composition


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Aluminum (Al), % 0
88.4 to 93.6
Carbon (C), % 1.0 to 1.2
0
Chromium (Cr), % 16 to 18
0 to 0.25
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 78 to 83.1
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0 to 1.0
0 to 0.35
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0
1.7 to 2.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.7
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15

Comparable Variants