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AISI 440C Stainless Steel vs. 6162 Aluminum

AISI 440C stainless steel belongs to the iron alloys classification, while 6162 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 440C stainless steel and the bottom bar is 6162 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 2.0 to 14
6.7 to 9.1
Fatigue Strength, MPa 260 to 840
100 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 430 to 1120
170 to 180
Tensile Strength: Ultimate (UTS), MPa 710 to 1970
290 to 300
Tensile Strength: Yield (Proof), MPa 450 to 1900
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 870
160
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1370
620
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 22
190
Thermal Expansion, µm/m-K 10
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.4
50
Electrical Conductivity: Equal Weight (Specific), % IACS 2.8
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.2
8.3
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39 to 88
19 to 26
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 26 to 71
29 to 30
Strength to Weight: Bending, points 23 to 46
36
Thermal Diffusivity, mm2/s 6.0
79
Thermal Shock Resistance, points 26 to 71
13

Alloy Composition


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Aluminum (Al), % 0
96.7 to 98.9
Carbon (C), % 1.0 to 1.2
0
Chromium (Cr), % 16 to 18
0 to 0.1
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 78 to 83.1
0 to 0.5
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.4 to 0.8
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15