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AISI 442 Stainless Steel vs. AZ91C Magnesium

AISI 442 stainless steel belongs to the iron alloys classification, while AZ91C magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AISI 442 stainless steel and the bottom bar is AZ91C magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 23
2.3 to 7.9
Fatigue Strength, MPa 210
56 to 85
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 78
18
Shear Strength, MPa 370
96 to 160
Tensile Strength: Ultimate (UTS), MPa 580
170 to 270
Tensile Strength: Yield (Proof), MPa 310
83 to 130

Thermal Properties

Latent Heat of Fusion, J/g 290
350
Maximum Temperature: Mechanical, °C 960
130
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
470
Specific Heat Capacity, J/kg-K 480
990
Thermal Conductivity, W/m-K 22
73
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.7
9.9 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 3.2
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 7.7
1.7
Embodied Carbon, kg CO2/kg material 2.3
22
Embodied Energy, MJ/kg 32
160
Embodied Water, L/kg 130
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
3.2 to 16
Resilience: Unit (Modulus of Resilience), kJ/m3 250
75 to 180
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 21
27 to 43
Strength to Weight: Bending, points 20
39 to 53
Thermal Diffusivity, mm2/s 5.8
43
Thermal Shock Resistance, points 20
9.9 to 16

Alloy Composition


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Aluminum (Al), % 0
8.1 to 9.3
Carbon (C), % 0 to 0.2
0
Chromium (Cr), % 18 to 23
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 74.1 to 82
0
Magnesium (Mg), % 0
88.6 to 91.4
Manganese (Mn), % 0 to 1.0
0.13 to 0.35
Nickel (Ni), % 0 to 0.6
0 to 0.010
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.3
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3