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ASTM A204 Steel vs. 7003 Aluminum

ASTM A204 steel belongs to the iron alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM A204 steel and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 18 to 22
11
Fatigue Strength, MPa 200 to 220
130 to 150
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
26
Shear Strength, MPa 330 to 360
210 to 230
Tensile Strength: Ultimate (UTS), MPa 520 to 590
350 to 390
Tensile Strength: Yield (Proof), MPa 290 to 330
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 250
380
Maximum Temperature: Mechanical, °C 410
200
Melting Completion (Liquidus), °C 1470
630
Melting Onset (Solidus), °C 1420 to 1430
510
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 52
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
36
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
9.5
Density, g/cm3 7.9
2.9
Embodied Carbon, kg CO2/kg material 1.5
8.1
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 47
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 90 to 95
37 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 290
630 to 710
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 18 to 21
33 to 37
Strength to Weight: Bending, points 18 to 20
37 to 40
Thermal Diffusivity, mm2/s 14
59
Thermal Shock Resistance, points 15 to 17
15 to 17