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ASTM A216 Cast Steel vs. 5454 Aluminum

ASTM A216 cast steel belongs to the iron alloys classification, while 5454 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM A216 cast steel and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 25 to 27
2.3 to 18
Fatigue Strength, MPa 170 to 230
83 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 500 to 570
230 to 350
Tensile Strength: Yield (Proof), MPa 230 to 310
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
190
Melting Completion (Liquidus), °C 1450 to 1460
650
Melting Onset (Solidus), °C 1410
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 49 to 52
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1 to 7.2
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2 to 8.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.6
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 120
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 250
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 18 to 20
23 to 36
Strength to Weight: Bending, points 18 to 20
30 to 41
Thermal Diffusivity, mm2/s 13 to 14
55
Thermal Shock Resistance, points 16 to 18
10 to 16