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ASTM A217 Cast Steel vs. 5040 Aluminum

ASTM A217 cast steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM A217 cast steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 210
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 21 to 27
5.7 to 6.8
Fatigue Strength, MPa 200 to 320
100 to 130
Poisson's Ratio 0.28 to 0.29
0.33
Shear Modulus, GPa 73 to 75
26
Tensile Strength: Ultimate (UTS), MPa 540 to 710
240 to 260
Tensile Strength: Yield (Proof), MPa 270 to 460
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 250 to 270
400
Maximum Temperature: Mechanical, °C 410 to 600
190
Melting Completion (Liquidus), °C 1450 to 1460
650
Melting Onset (Solidus), °C 1410 to 1420
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 26 to 50
160
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3 to 9.2
41
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4 to 11
130

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4 to 7.0
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.5 to 2.1
8.3
Embodied Energy, MJ/kg 20 to 28
150
Embodied Water, L/kg 47 to 87
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110 to 130
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 190 to 570
260 to 380
Stiffness to Weight: Axial, points 13 to 14
14
Stiffness to Weight: Bending, points 24 to 25
50
Strength to Weight: Axial, points 19 to 25
24 to 26
Strength to Weight: Bending, points 19 to 23
31 to 32
Thermal Diffusivity, mm2/s 6.9 to 14
64
Thermal Shock Resistance, points 16 to 20
10 to 11