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ASTM A387 Grade 5 Steel vs. AZ91E Magnesium

ASTM A387 grade 5 steel belongs to the iron alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ASTM A387 grade 5 steel and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150 to 180
75
Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 20 to 21
2.5 to 6.2
Fatigue Strength, MPa 160 to 240
81 to 85
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 74
18
Shear Strength, MPa 310 to 380
89 to 150
Tensile Strength: Ultimate (UTS), MPa 500 to 600
160 to 260
Tensile Strength: Yield (Proof), MPa 230 to 350
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 260
350
Maximum Temperature: Mechanical, °C 510
130
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
500
Specific Heat Capacity, J/kg-K 470
990
Thermal Conductivity, W/m-K 40
84
Thermal Expansion, µm/m-K 13
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.0
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 9.2
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 4.3
12
Density, g/cm3 7.8
1.7
Embodied Carbon, kg CO2/kg material 1.7
22
Embodied Energy, MJ/kg 23
160
Embodied Water, L/kg 69
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83 to 110
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 320
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 18 to 21
25 to 42
Strength to Weight: Bending, points 18 to 20
37 to 53
Thermal Diffusivity, mm2/s 11
49
Thermal Shock Resistance, points 14 to 17
9.0 to 15

Alloy Composition

Aluminum (Al), % 0
8.1 to 9.3
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 4.0 to 6.0
0
Copper (Cu), % 0
0 to 0.015
Iron (Fe), % 92.1 to 95.3
0 to 0.0050
Magnesium (Mg), % 0
88.8 to 91.3
Manganese (Mn), % 0.3 to 0.6
0.17 to 0.35
Molybdenum (Mo), % 0.45 to 0.65
0
Nickel (Ni), % 0
0 to 0.0010
Phosphorus (P), % 0 to 0.025
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Sulfur (S), % 0 to 0.025
0
Zinc (Zn), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3