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ASTM A387 Grade 91 Class 2 vs. SAE-AISI 1025 Steel

Both ASTM A387 grade 91 class 2 and SAE-AISI 1025 steel are iron alloys. They have 89% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is ASTM A387 grade 91 class 2 and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 20
17 to 28
Fatigue Strength, MPa 330
190 to 280
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
73
Shear Strength, MPa 420
290 to 310
Tensile Strength: Ultimate (UTS), MPa 670
450 to 500
Tensile Strength: Yield (Proof), MPa 470
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 600
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 26
52
Thermal Expansion, µm/m-K 13
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.9
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 10
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 2.6
1.4
Embodied Energy, MJ/kg 37
18
Embodied Water, L/kg 88
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 580
170 to 470
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 24
16 to 18
Strength to Weight: Bending, points 22
17 to 18
Thermal Diffusivity, mm2/s 6.9
14
Thermal Shock Resistance, points 19
14 to 16

Alloy Composition

Aluminum (Al), % 0 to 0.020
0
Carbon (C), % 0.080 to 0.12
0.22 to 0.28
Chromium (Cr), % 8.0 to 9.5
0
Iron (Fe), % 87.3 to 90.3
99.03 to 99.48
Manganese (Mn), % 0.3 to 0.6
0.3 to 0.6
Molybdenum (Mo), % 0.85 to 1.1
0
Nickel (Ni), % 0 to 0.4
0
Niobium (Nb), % 0.060 to 0.1
0
Nitrogen (N), % 0.030 to 0.070
0
Phosphorus (P), % 0 to 0.020
0 to 0.040
Silicon (Si), % 0.2 to 0.5
0
Sulfur (S), % 0 to 0.010
0 to 0.050
Titanium (Ti), % 0 to 0.010
0
Vanadium (V), % 0.18 to 0.25
0
Zirconium (Zr), % 0 to 0.010
0