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AWS BCo-1 vs. 4004 Aluminum

AWS BCo-1 belongs to the cobalt alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BCo-1 and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 700
110

Thermal Properties

Brazing Temperature, °C 1150 to 1230
590 to 600
Latent Heat of Fusion, J/g 420
540
Melting Completion (Liquidus), °C 1150
600
Melting Onset (Solidus), °C 1120
560
Specific Heat Capacity, J/kg-K 480
910
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Density, g/cm3 8.1
2.6
Embodied Carbon, kg CO2/kg material 8.0
8.0
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 430
1070

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 24
12
Strength to Weight: Bending, points 22
20
Thermal Shock Resistance, points 21
5.1

Alloy Composition


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Aluminum (Al), % 0 to 0.050
86 to 90
Boron (B), % 0.7 to 0.9
0
Carbon (C), % 0.35 to 0.45
0
Chromium (Cr), % 18 to 20
0
Cobalt (Co), % 46 to 54
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 16 to 18
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 7.5 to 8.5
9.0 to 10.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Tungsten (W), % 3.5 to 4.5
0
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15