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AWS BNi-10 vs. 5254 Aluminum

AWS BNi-10 belongs to the nickel alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-10 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 600
240 to 350

Thermal Properties

Latent Heat of Fusion, J/g 330
400
Melting Completion (Liquidus), °C 1110
640
Melting Onset (Solidus), °C 970
590
Specific Heat Capacity, J/kg-K 440
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 80
9.5
Density, g/cm3 9.4
2.7
Embodied Carbon, kg CO2/kg material 11
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 230
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 18
25 to 37
Strength to Weight: Bending, points 17
32 to 41
Thermal Shock Resistance, points 19
10 to 16

Alloy Composition


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Aluminum (Al), % 0 to 0.050
94.4 to 96.8
Boron (B), % 2.0 to 3.0
0
Carbon (C), % 0.4 to 0.55
0
Chromium (Cr), % 10 to 13
0.15 to 0.35
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 2.5 to 4.5
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0
0 to 0.010
Nickel (Ni), % 57.2 to 67.1
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
0 to 0.45
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.050
Tungsten (W), % 15 to 17
0
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15