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AWS BNi-4 vs. 238.0 Aluminum

AWS BNi-4 belongs to the nickel alloys classification, while 238.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-4 and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
76
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 67
28
Tensile Strength: Ultimate (UTS), MPa 430
210

Thermal Properties

Latent Heat of Fusion, J/g 340
430
Melting Completion (Liquidus), °C 1070
600
Melting Onset (Solidus), °C 980
510
Specific Heat Capacity, J/kg-K 470
840
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 60
12
Density, g/cm3 8.5
3.4
Embodied Carbon, kg CO2/kg material 10
7.4
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 220
1040

Common Calculations

Stiffness to Weight: Axial, points 12
12
Stiffness to Weight: Bending, points 22
42
Strength to Weight: Axial, points 14
17
Strength to Weight: Bending, points 15
23
Thermal Shock Resistance, points 16
9.1

Alloy Composition


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Aluminum (Al), % 0 to 0.050
81.9 to 84.9
Boron (B), % 1.5 to 2.2
0
Carbon (C), % 0 to 0.060
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
9.5 to 10.5
Iron (Fe), % 0 to 1.5
1.0 to 1.5
Magnesium (Mg), % 0
0 to 0.25
Nickel (Ni), % 91.4 to 95.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
3.6 to 4.4
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0
1.0 to 1.5
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0