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AWS BNi-4 vs. 355.0 Aluminum

AWS BNi-4 belongs to the nickel alloys classification, while 355.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-4 and the bottom bar is 355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
71
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 67
27
Tensile Strength: Ultimate (UTS), MPa 430
200 to 260

Thermal Properties

Latent Heat of Fusion, J/g 340
470
Melting Completion (Liquidus), °C 1070
620
Melting Onset (Solidus), °C 980
560
Specific Heat Capacity, J/kg-K 470
890
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.5
2.7
Embodied Carbon, kg CO2/kg material 10
8.0
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 220
1120

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 14
20 to 27
Strength to Weight: Bending, points 15
28 to 33
Thermal Shock Resistance, points 16
9.1 to 12

Alloy Composition


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Aluminum (Al), % 0 to 0.050
90.3 to 94.1
Boron (B), % 1.5 to 2.2
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.25
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
1.0 to 1.5
Iron (Fe), % 0 to 1.5
0 to 0.6
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0
0 to 0.5
Nickel (Ni), % 91.4 to 95.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
4.5 to 5.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15