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AWS BNi-4 vs. 6081 Aluminum

AWS BNi-4 belongs to the nickel alloys classification, while 6081 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-4 and the bottom bar is 6081 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
69
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 67
26
Tensile Strength: Ultimate (UTS), MPa 430
310

Thermal Properties

Latent Heat of Fusion, J/g 340
410
Melting Completion (Liquidus), °C 1070
640
Melting Onset (Solidus), °C 980
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.5
2.7
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 220
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 14
32
Strength to Weight: Bending, points 15
37
Thermal Shock Resistance, points 16
14

Alloy Composition


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Aluminum (Al), % 0 to 0.050
96.3 to 98.6
Boron (B), % 1.5 to 2.2
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 0 to 1.5
0 to 0.5
Magnesium (Mg), % 0
0.6 to 1.0
Manganese (Mn), % 0
0.1 to 0.45
Nickel (Ni), % 91.4 to 95.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
0.7 to 1.1
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.15
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15