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AWS BNi-4 vs. 6262 Aluminum

AWS BNi-4 belongs to the nickel alloys classification, while 6262 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-4 and the bottom bar is 6262 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 67
26
Tensile Strength: Ultimate (UTS), MPa 430
290 to 390

Thermal Properties

Latent Heat of Fusion, J/g 340
400
Melting Completion (Liquidus), °C 1070
650
Melting Onset (Solidus), °C 980
580
Specific Heat Capacity, J/kg-K 470
890
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 60
10
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 220
1190

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 22
48
Strength to Weight: Axial, points 14
29 to 39
Strength to Weight: Bending, points 15
35 to 42
Thermal Shock Resistance, points 16
13 to 18

Alloy Composition


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Aluminum (Al), % 0 to 0.050
94.7 to 97.8
Bismuth (Bi), % 0
0.4 to 0.7
Boron (B), % 1.5 to 2.2
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0.040 to 0.14
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 0 to 1.5
0 to 0.7
Lead (Pb), % 0
0.4 to 0.7
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0
0 to 0.15
Nickel (Ni), % 91.4 to 95.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
0.4 to 0.8
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15