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AWS BNi-4 vs. EN AC-42200 Aluminum

AWS BNi-4 belongs to the nickel alloys classification, while EN AC-42200 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-4 and the bottom bar is EN AC-42200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 67
26
Tensile Strength: Ultimate (UTS), MPa 430
320

Thermal Properties

Latent Heat of Fusion, J/g 340
500
Melting Completion (Liquidus), °C 1070
610
Melting Onset (Solidus), °C 980
600
Specific Heat Capacity, J/kg-K 470
910
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.5
2.6
Embodied Carbon, kg CO2/kg material 10
8.0
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 220
1110

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 22
53
Strength to Weight: Axial, points 14
34 to 35
Strength to Weight: Bending, points 15
40 to 41
Thermal Shock Resistance, points 16
15

Alloy Composition

Aluminum (Al), % 0 to 0.050
91 to 93.1
Boron (B), % 1.5 to 2.2
0
Carbon (C), % 0 to 0.060
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 0 to 1.5
0 to 0.19
Magnesium (Mg), % 0
0.45 to 0.7
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 91.4 to 95.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 3.0 to 4.0
6.5 to 7.5
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.25
Zinc (Zn), % 0
0 to 0.070
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0
0 to 0.1