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AWS BNi-5 vs. 242.0 Aluminum

AWS BNi-5 belongs to the nickel alloys classification, while 242.0 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (15, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is 242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 470
180 to 290

Thermal Properties

Latent Heat of Fusion, J/g 470
390
Melting Completion (Liquidus), °C 1140
640
Melting Onset (Solidus), °C 1080
530
Specific Heat Capacity, J/kg-K 510
870
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 55
12
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 8.9
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 260
1130

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 17
16 to 26
Strength to Weight: Bending, points 17
23 to 32
Thermal Shock Resistance, points 15
8.0 to 13

Alloy Composition


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Aluminum (Al), % 0 to 0.050
88.4 to 93.6
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 18.5 to 19.5
0 to 0.25
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
3.5 to 4.5
Iron (Fe), % 0
0 to 1.0
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 69.1 to 71.8
1.7 to 2.3
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 0.7
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15