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AWS BNi-5 vs. AWS E209

AWS BNi-5 belongs to the nickel alloys classification, while AWS E209 belongs to the iron alloys. They have a modest 30% of their average alloy composition in common, which, by itself, doesn't mean much. There are 19 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AWS BNi-5 and the bottom bar is AWS E209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
79
Tensile Strength: Ultimate (UTS), MPa 470
770

Thermal Properties

Latent Heat of Fusion, J/g 470
300
Melting Completion (Liquidus), °C 1140
1420
Melting Onset (Solidus), °C 1080
1370
Specific Heat Capacity, J/kg-K 510
480
Thermal Expansion, µm/m-K 12
14

Otherwise Unclassified Properties

Base Metal Price, % relative 55
21
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
4.4
Embodied Energy, MJ/kg 130
63
Embodied Water, L/kg 260
180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 17
28
Strength to Weight: Bending, points 17
24
Thermal Shock Resistance, points 15
19

Alloy Composition


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Aluminum (Al), % 0 to 0.050
0
Boron (B), % 0 to 0.030
0
Carbon (C), % 0 to 0.060
0 to 0.060
Chromium (Cr), % 18.5 to 19.5
20.5 to 24
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.75
Iron (Fe), % 0
51.5 to 64.3
Manganese (Mn), % 0
4.0 to 7.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 69.1 to 71.8
9.5 to 12
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0 to 0.020
0 to 0.040
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 9.8 to 10.5
0 to 1.0
Sulfur (S), % 0 to 0.020
0 to 0.030
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0
0.1 to 0.3
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0