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AWS BNi-6 vs. Sintered 6061 Aluminum

AWS BNi-6 belongs to the nickel alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-6 and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 62
25
Tensile Strength: Ultimate (UTS), MPa 450
83 to 210

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 880
640
Melting Onset (Solidus), °C 880
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 9.8
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 9.4
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 210
1180

Common Calculations

Stiffness to Weight: Axial, points 11
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 15
8.6 to 21
Strength to Weight: Bending, points 16
16 to 29
Thermal Shock Resistance, points 20
3.8 to 9.4

Alloy Composition


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Aluminum (Al), % 0 to 0.050
96 to 99.4
Carbon (C), % 0 to 0.060
0
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.5
Magnesium (Mg), % 0
0.4 to 1.2
Nickel (Ni), % 87.2 to 90
0
Phosphorus (P), % 10 to 12
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 0
0.2 to 0.8
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 1.5