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AWS BNi-8 vs. 5005 Aluminum

AWS BNi-8 belongs to the nickel alloys classification, while 5005 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS BNi-8 and the bottom bar is 5005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 67
26
Tensile Strength: Ultimate (UTS), MPa 570
110 to 230

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Melting Completion (Liquidus), °C 1010
650
Melting Onset (Solidus), °C 980
630
Specific Heat Capacity, J/kg-K 480
900
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 46
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 220
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 20
11 to 23
Strength to Weight: Bending, points 19
19 to 31
Thermal Shock Resistance, points 17
4.9 to 10

Alloy Composition


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Aluminum (Al), % 0 to 0.050
97 to 99.5
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 0 to 0.1
0
Copper (Cu), % 4.0 to 5.0
0 to 0.2
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 0
0.5 to 1.1
Manganese (Mn), % 21.5 to 24.5
0 to 0.2
Nickel (Ni), % 61.6 to 68.5
0
Phosphorus (P), % 0 to 0.020
0
Selenium (Se), % 0 to 0.0050
0
Silicon (Si), % 6.0 to 8.0
0 to 0.3
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.050
0
Residuals, % 0 to 0.5
0 to 0.15