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AWS E209 vs. Automotive Malleable Cast Iron

Both AWS E209 and automotive malleable cast iron are iron alloys. They have 59% of their average alloy composition in common. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
180
Elongation at Break, % 17
1.0 to 10
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
70
Tensile Strength: Ultimate (UTS), MPa 770
350 to 720

Thermal Properties

Latent Heat of Fusion, J/g 300
260
Melting Completion (Liquidus), °C 1420
1410
Melting Onset (Solidus), °C 1370
1370
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 14
14

Otherwise Unclassified Properties

Base Metal Price, % relative 21
1.9
Density, g/cm3 7.8
7.6
Embodied Carbon, kg CO2/kg material 4.4
1.5
Embodied Energy, MJ/kg 63
20
Embodied Water, L/kg 180
45

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
13 to 26
Strength to Weight: Bending, points 24
14 to 24
Thermal Shock Resistance, points 19
9.9 to 21

Alloy Composition

Carbon (C), % 0 to 0.060
2.2 to 2.9
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
0
Iron (Fe), % 51.5 to 64.3
93.6 to 96.7
Manganese (Mn), % 4.0 to 7.0
0.15 to 1.3
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0.020 to 0.15
Silicon (Si), % 0 to 1.0
0.9 to 1.9
Sulfur (S), % 0 to 0.030
0.020 to 0.2
Vanadium (V), % 0.1 to 0.3
0