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AWS E209 vs. SAE-AISI D5 Steel

Both AWS E209 and SAE-AISI D5 steel are iron alloys. They have 72% of their average alloy composition in common. There are 21 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is SAE-AISI D5 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 17
5.4 to 14
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 79
75
Tensile Strength: Ultimate (UTS), MPa 770
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 300
270
Melting Completion (Liquidus), °C 1420
1430
Melting Onset (Solidus), °C 1370
1390
Specific Heat Capacity, J/kg-K 480
480
Thermal Expansion, µm/m-K 14
11

Otherwise Unclassified Properties

Base Metal Price, % relative 21
13
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 4.4
3.5
Embodied Energy, MJ/kg 63
51
Embodied Water, L/kg 180
120

Common Calculations

PREN (Pitting Resistance) 33
15
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28
28 to 73
Strength to Weight: Bending, points 24
24 to 46
Thermal Shock Resistance, points 19
26 to 67

Alloy Composition

Carbon (C), % 0 to 0.060
1.4 to 1.6
Chromium (Cr), % 20.5 to 24
11 to 13
Cobalt (Co), % 0
2.5 to 3.5
Copper (Cu), % 0 to 0.75
0 to 0.25
Iron (Fe), % 51.5 to 64.3
77.9 to 84.4
Manganese (Mn), % 4.0 to 7.0
0 to 0.6
Molybdenum (Mo), % 1.5 to 3.0
0.7 to 1.2
Nickel (Ni), % 9.5 to 12
0 to 0.3
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0 to 0.030
Silicon (Si), % 0 to 1.0
0 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0.1 to 0.3
0 to 1.0