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AWS E209 vs. ZK61A Magnesium

AWS E209 belongs to the iron alloys classification, while ZK61A magnesium belongs to the magnesium alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E209 and the bottom bar is ZK61A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 17
5.8 to 7.1
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 79
18
Tensile Strength: Ultimate (UTS), MPa 770
290 to 310

Thermal Properties

Latent Heat of Fusion, J/g 300
330
Melting Completion (Liquidus), °C 1420
640
Melting Onset (Solidus), °C 1370
530
Specific Heat Capacity, J/kg-K 480
960
Thermal Expansion, µm/m-K 14
27

Otherwise Unclassified Properties

Base Metal Price, % relative 21
13
Density, g/cm3 7.8
1.9
Embodied Carbon, kg CO2/kg material 4.4
23
Embodied Energy, MJ/kg 63
160
Embodied Water, L/kg 180
940

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
62
Strength to Weight: Axial, points 28
42 to 45
Strength to Weight: Bending, points 24
50 to 53
Thermal Shock Resistance, points 19
17 to 18

Alloy Composition

Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
0 to 0.1
Iron (Fe), % 51.5 to 64.3
0
Magnesium (Mg), % 0
92.1 to 93.9
Manganese (Mn), % 4.0 to 7.0
0
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0 to 0.010
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0.1 to 0.3
0
Zinc (Zn), % 0
5.5 to 6.5
Zirconium (Zr), % 0
0.6 to 1.0
Residuals, % 0
0 to 0.3