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AWS E209 vs. Zamak 2

AWS E209 belongs to the iron alloys classification, while Zamak 2 belongs to the zinc alloys. There are 20 material properties with values for both materials. Properties with values for just one material (16, in this case) are not shown.

For each property being compared, the top bar is AWS E209 and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
87
Elongation at Break, % 17
6.0
Poisson's Ratio 0.28
0.26
Shear Modulus, GPa 79
33
Tensile Strength: Ultimate (UTS), MPa 770
360

Thermal Properties

Latent Heat of Fusion, J/g 300
130
Melting Completion (Liquidus), °C 1420
390
Melting Onset (Solidus), °C 1370
380
Specific Heat Capacity, J/kg-K 480
410
Thermal Expansion, µm/m-K 14
28

Otherwise Unclassified Properties

Base Metal Price, % relative 21
12
Density, g/cm3 7.8
6.5
Embodied Carbon, kg CO2/kg material 4.4
3.0
Embodied Energy, MJ/kg 63
57
Embodied Water, L/kg 180
380

Common Calculations

Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 25
23
Strength to Weight: Axial, points 28
15
Strength to Weight: Bending, points 24
17
Thermal Shock Resistance, points 19
11

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 20.5 to 24
0
Copper (Cu), % 0 to 0.75
2.5 to 3.3
Iron (Fe), % 51.5 to 64.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 4.0 to 7.0
0
Molybdenum (Mo), % 1.5 to 3.0
0
Nickel (Ni), % 9.5 to 12
0 to 0.020
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.030
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.0030
Vanadium (V), % 0.1 to 0.3
0
Zinc (Zn), % 0
92.2 to 94