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AWS E219 vs. 5026 Aluminum

AWS E219 belongs to the iron alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E219 and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 17
5.1 to 11
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 690
260 to 320

Thermal Properties

Latent Heat of Fusion, J/g 290
400
Melting Completion (Liquidus), °C 1400
650
Melting Onset (Solidus), °C 1360
510
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 14
130
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 15
9.5
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 3.1
8.9
Embodied Energy, MJ/kg 44
150
Embodied Water, L/kg 160
1150

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 25
26 to 32
Strength to Weight: Bending, points 23
33 to 37
Thermal Diffusivity, mm2/s 3.8
52
Thermal Shock Resistance, points 17
11 to 14

Alloy Composition


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Aluminum (Al), % 0
88.2 to 94.7
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 19 to 21.5
0 to 0.3
Copper (Cu), % 0 to 0.75
0.1 to 0.8
Iron (Fe), % 58.6 to 67.4
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 8.0 to 10
0.6 to 1.8
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 5.5 to 7.0
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0.55 to 1.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15