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AWS E240 vs. 2124 Aluminum

AWS E240 belongs to the iron alloys classification, while 2124 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E240 and the bottom bar is 2124 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 17
5.7
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 770
490

Thermal Properties

Latent Heat of Fusion, J/g 290
390
Melting Completion (Liquidus), °C 1390
640
Melting Onset (Solidus), °C 1350
500
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 15
150
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 14
10
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 160
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 28
45
Strength to Weight: Bending, points 24
46
Thermal Diffusivity, mm2/s 3.9
58
Thermal Shock Resistance, points 19
21

Alloy Composition


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Aluminum (Al), % 0
91.3 to 94.7
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 17 to 19
0 to 0.1
Copper (Cu), % 0 to 0.75
3.8 to 4.9
Iron (Fe), % 58.6 to 68.4
0 to 0.3
Magnesium (Mg), % 0
1.2 to 1.8
Manganese (Mn), % 10.5 to 13.5
0.3 to 0.9
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15