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AWS E240 vs. 7178 Aluminum

AWS E240 belongs to the iron alloys classification, while 7178 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E240 and the bottom bar is 7178 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Elongation at Break, % 17
4.5 to 12
Poisson's Ratio 0.28
0.32
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 770
240 to 640

Thermal Properties

Latent Heat of Fusion, J/g 290
370
Melting Completion (Liquidus), °C 1390
630
Melting Onset (Solidus), °C 1350
480
Specific Heat Capacity, J/kg-K 480
860
Thermal Conductivity, W/m-K 15
130
Thermal Expansion, µm/m-K 15
23

Otherwise Unclassified Properties

Base Metal Price, % relative 14
10
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 42
150
Embodied Water, L/kg 160
1110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 28
21 to 58
Strength to Weight: Bending, points 24
28 to 54
Thermal Diffusivity, mm2/s 3.9
47
Thermal Shock Resistance, points 19
10 to 28

Alloy Composition

Aluminum (Al), % 0
85.4 to 89.5
Carbon (C), % 0 to 0.060
0
Chromium (Cr), % 17 to 19
0.18 to 0.28
Copper (Cu), % 0 to 0.75
1.6 to 2.4
Iron (Fe), % 58.6 to 68.4
0 to 0.5
Magnesium (Mg), % 0
2.4 to 3.1
Manganese (Mn), % 10.5 to 13.5
0 to 0.3
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 4.0 to 6.0
0
Nitrogen (N), % 0.1 to 0.3
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
6.3 to 7.3
Residuals, % 0
0 to 0.15