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AWS E2593 vs. AZ91D Magnesium

AWS E2593 belongs to the iron alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 22 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E2593 and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Elongation at Break, % 17
2.3 to 4.5
Poisson's Ratio 0.27
0.29
Shear Modulus, GPa 80
18
Tensile Strength: Ultimate (UTS), MPa 850
160 to 220

Thermal Properties

Latent Heat of Fusion, J/g 300
350
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
490
Specific Heat Capacity, J/kg-K 470
990
Thermal Conductivity, W/m-K 16
78
Thermal Expansion, µm/m-K 14
27

Otherwise Unclassified Properties

Base Metal Price, % relative 22
12
Density, g/cm3 7.8
1.7
Embodied Carbon, kg CO2/kg material 4.2
22
Embodied Energy, MJ/kg 59
160
Embodied Water, L/kg 190
990

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
69
Strength to Weight: Axial, points 30
26 to 34
Strength to Weight: Bending, points 25
38 to 46
Thermal Diffusivity, mm2/s 4.3
45
Thermal Shock Resistance, points 21
9.5 to 13

Alloy Composition

Aluminum (Al), % 0
8.3 to 9.7
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 24 to 27
0
Copper (Cu), % 1.5 to 3.0
0 to 0.030
Iron (Fe), % 52.7 to 62.5
0 to 0.0050
Magnesium (Mg), % 0
88.7 to 91.2
Manganese (Mn), % 0.5 to 1.5
0.15 to 0.5
Molybdenum (Mo), % 2.9 to 3.9
0
Nickel (Ni), % 8.5 to 10.5
0 to 0.0020
Nitrogen (N), % 0.080 to 0.25
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.1
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0.35 to 1.0