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AWS E309LMo vs. 5251 Aluminum

AWS E309LMo belongs to the iron alloys classification, while 5251 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E309LMo and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 34
2.0 to 19
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 79
26
Tensile Strength: Ultimate (UTS), MPa 580
180 to 280

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1430
650
Melting Onset (Solidus), °C 1390
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 15
150
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.1
37
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 22
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 4.2
8.5
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 180
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 21
18 to 29
Strength to Weight: Bending, points 20
26 to 35
Thermal Diffusivity, mm2/s 3.9
61
Thermal Shock Resistance, points 15
7.9 to 13

Alloy Composition


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Aluminum (Al), % 0
95.5 to 98.2
Carbon (C), % 0 to 0.040
0
Chromium (Cr), % 22 to 25
0 to 0.15
Copper (Cu), % 0 to 0.75
0 to 0.15
Iron (Fe), % 53.6 to 63.5
0 to 0.5
Magnesium (Mg), % 0
1.7 to 2.4
Manganese (Mn), % 0.5 to 2.5
0.1 to 0.5
Molybdenum (Mo), % 2.0 to 3.0
0
Nickel (Ni), % 12 to 14
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.0
0 to 0.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15