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AWS E410 vs. 4032 Aluminum

AWS E410 belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS E410 and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 23
6.7
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Tensile Strength: Ultimate (UTS), MPa 580
390
Tensile Strength: Yield (Proof), MPa 440
320

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Melting Completion (Liquidus), °C 1450
570
Melting Onset (Solidus), °C 1400
530
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 28
140
Thermal Expansion, µm/m-K 14
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
34
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
10
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 2.0
7.8
Embodied Energy, MJ/kg 28
140
Embodied Water, L/kg 100
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
25
Resilience: Unit (Modulus of Resilience), kJ/m3 500
700
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 21
41
Strength to Weight: Bending, points 20
45
Thermal Diffusivity, mm2/s 7.5
59
Thermal Shock Resistance, points 16
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0 to 0.12
0
Chromium (Cr), % 11 to 13.5
0 to 0.1
Copper (Cu), % 0 to 0.75
0.5 to 1.3
Iron (Fe), % 82.2 to 89
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0 to 1.0
0
Molybdenum (Mo), % 0 to 0.75
0
Nickel (Ni), % 0 to 0.7
0.5 to 1.3
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.9
11 to 13.5
Sulfur (S), % 0 to 0.030
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15