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AWS ERNi-1 vs. 5456 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 22
11 to 18
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
26
Tensile Strength: Ultimate (UTS), MPa 470
320 to 340

Thermal Properties

Latent Heat of Fusion, J/g 300
390
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
570
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 73
120
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
29
Electrical Conductivity: Equal Weight (Specific), % IACS 19
97

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 11
9.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1170

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 15
33 to 35
Strength to Weight: Bending, points 15
38 to 40
Thermal Diffusivity, mm2/s 19
48
Thermal Shock Resistance, points 17
14 to 15

Alloy Composition


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Aluminum (Al), % 0 to 1.5
92 to 94.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0 to 1.0
0.5 to 1.0
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15