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AWS ERNi-1 vs. 6065 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
68
Elongation at Break, % 22
4.5 to 11
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
26
Tensile Strength: Ultimate (UTS), MPa 470
310 to 400

Thermal Properties

Latent Heat of Fusion, J/g 300
400
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
590
Specific Heat Capacity, J/kg-K 450
890
Thermal Conductivity, W/m-K 73
170
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
43
Electrical Conductivity: Equal Weight (Specific), % IACS 19
140

Otherwise Unclassified Properties

Base Metal Price, % relative 60
11
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 11
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1200

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
49
Strength to Weight: Axial, points 15
31 to 40
Strength to Weight: Bending, points 15
36 to 43
Thermal Diffusivity, mm2/s 19
67
Thermal Shock Resistance, points 17
14 to 18

Alloy Composition


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Aluminum (Al), % 0 to 1.5
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 0 to 1.0
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0 to 0.15
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0.4 to 0.8
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0 to 0.5
0 to 0.15