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AWS ERNi-1 vs. 7049A Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while 7049A aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is 7049A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
71
Elongation at Break, % 22
5.0 to 5.7
Poisson's Ratio 0.31
0.32
Shear Modulus, GPa 69
27
Tensile Strength: Ultimate (UTS), MPa 470
580 to 590

Thermal Properties

Latent Heat of Fusion, J/g 300
370
Melting Completion (Liquidus), °C 1360
640
Melting Onset (Solidus), °C 1310
430
Specific Heat Capacity, J/kg-K 450
850
Thermal Conductivity, W/m-K 73
130
Thermal Expansion, µm/m-K 11
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
40
Electrical Conductivity: Equal Weight (Specific), % IACS 19
120

Otherwise Unclassified Properties

Base Metal Price, % relative 60
10
Density, g/cm3 8.7
3.1
Embodied Carbon, kg CO2/kg material 11
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1100

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 22
44
Strength to Weight: Axial, points 15
52 to 53
Strength to Weight: Bending, points 15
50 to 51
Thermal Diffusivity, mm2/s 19
50
Thermal Shock Resistance, points 17
25

Alloy Composition


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Aluminum (Al), % 0 to 1.5
84.6 to 89.5
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0 to 0.25
1.2 to 1.9
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0
2.1 to 3.1
Manganese (Mn), % 0 to 1.0
0 to 0.5
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
0 to 0.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0 to 0.25
Zinc (Zn), % 0
7.2 to 8.4
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0 to 0.5
0 to 0.15