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AWS ERNi-1 vs. C355.0 Aluminum

AWS ERNi-1 belongs to the nickel alloys classification, while C355.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNi-1 and the bottom bar is C355.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
70
Elongation at Break, % 22
2.7 to 3.8
Poisson's Ratio 0.31
0.33
Shear Modulus, GPa 69
26
Tensile Strength: Ultimate (UTS), MPa 470
290 to 310

Thermal Properties

Latent Heat of Fusion, J/g 300
470
Melting Completion (Liquidus), °C 1360
620
Melting Onset (Solidus), °C 1310
570
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 73
150
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 19
39
Electrical Conductivity: Equal Weight (Specific), % IACS 19
130

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 11
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 230
1120

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 15
30 to 32
Strength to Weight: Bending, points 15
36 to 37
Thermal Diffusivity, mm2/s 19
60
Thermal Shock Resistance, points 17
13 to 14

Alloy Composition


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Aluminum (Al), % 0 to 1.5
91.7 to 94.1
Carbon (C), % 0 to 0.15
0
Copper (Cu), % 0 to 0.25
1.0 to 1.5
Iron (Fe), % 0 to 1.0
0 to 0.2
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 1.0
0 to 0.1
Nickel (Ni), % 93 to 98
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.75
4.5 to 5.5
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 2.0 to 3.5
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0 to 0.5
0 to 0.15