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AWS ERNiCr-3 vs. 5026 Aluminum

AWS ERNiCr-3 belongs to the nickel alloys classification, while 5026 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCr-3 and the bottom bar is 5026 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 34
5.1 to 11
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 630
260 to 320

Thermal Properties

Latent Heat of Fusion, J/g 320
400
Melting Completion (Liquidus), °C 1380
650
Melting Onset (Solidus), °C 1330
510
Specific Heat Capacity, J/kg-K 460
890
Thermal Expansion, µm/m-K 13
23

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 8.4
2.8
Embodied Carbon, kg CO2/kg material 11
8.9
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 280
1150

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 21
26 to 32
Strength to Weight: Bending, points 19
33 to 37
Thermal Shock Resistance, points 18
11 to 14

Alloy Composition

Aluminum (Al), % 0
88.2 to 94.7
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18 to 22
0 to 0.3
Cobalt (Co), % 0 to 0.12
0
Copper (Cu), % 0 to 0.5
0.1 to 0.8
Iron (Fe), % 0 to 3.0
0.2 to 1.0
Magnesium (Mg), % 0
3.9 to 4.9
Manganese (Mn), % 2.5 to 3.5
0.6 to 1.8
Nickel (Ni), % 67 to 77.5
0
Niobium (Nb), % 2.0 to 3.0
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0.55 to 1.4
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.75
0 to 0.2
Zinc (Zn), % 0
0 to 1.0
Zirconium (Zr), % 0
0 to 0.3
Residuals, % 0
0 to 0.15