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AWS ERNiCr-3 vs. 5456 Aluminum

AWS ERNiCr-3 belongs to the nickel alloys classification, while 5456 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCr-3 and the bottom bar is 5456 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 34
11 to 18
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
26
Tensile Strength: Ultimate (UTS), MPa 630
320 to 340

Thermal Properties

Latent Heat of Fusion, J/g 320
390
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1330
570
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 13
24

Otherwise Unclassified Properties

Base Metal Price, % relative 70
9.5
Density, g/cm3 8.4
2.7
Embodied Carbon, kg CO2/kg material 11
9.0
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 280
1170

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 21
33 to 35
Strength to Weight: Bending, points 19
38 to 40
Thermal Shock Resistance, points 18
14 to 15

Alloy Composition

Aluminum (Al), % 0
92 to 94.8
Carbon (C), % 0 to 0.1
0
Chromium (Cr), % 18 to 22
0.050 to 0.2
Cobalt (Co), % 0 to 0.12
0
Copper (Cu), % 0 to 0.5
0 to 0.1
Iron (Fe), % 0 to 3.0
0 to 0.4
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 2.5 to 3.5
0.5 to 1.0
Nickel (Ni), % 67 to 77.5
0
Niobium (Nb), % 2.0 to 3.0
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.25
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0 to 0.75
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15