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AWS ERNiCrMo-4 vs. 8090 Aluminum

AWS ERNiCrMo-4 belongs to the nickel alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 20 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCrMo-4 and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 220
67
Elongation at Break, % 28
3.5 to 13
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 84
25
Tensile Strength: Ultimate (UTS), MPa 790
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 310
400
Melting Completion (Liquidus), °C 1590
660
Melting Onset (Solidus), °C 1530
600
Specific Heat Capacity, J/kg-K 410
960
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 70
18
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 13
8.6
Embodied Energy, MJ/kg 170
170
Embodied Water, L/kg 280
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24
34 to 49
Strength to Weight: Bending, points 21
39 to 50
Thermal Shock Resistance, points 22
15 to 22

Alloy Composition


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Aluminum (Al), % 0
93 to 98.4
Carbon (C), % 0 to 0.020
0
Chromium (Cr), % 14.5 to 16.5
0 to 0.1
Cobalt (Co), % 0 to 2.5
0
Copper (Cu), % 0 to 0.5
1.0 to 1.6
Iron (Fe), % 4.0 to 7.0
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 15 to 17
0
Nickel (Ni), % 50 to 63.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 0.080
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 3.0 to 4.5
0
Vanadium (V), % 0 to 0.35
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0 to 0.5
0 to 0.15