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AWS ERNiCu-7 vs. 5254 Aluminum

AWS ERNiCu-7 belongs to the nickel alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AWS ERNiCu-7 and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 34
3.4 to 22
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 61
26
Tensile Strength: Ultimate (UTS), MPa 550
240 to 350

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Melting Completion (Liquidus), °C 1280
640
Melting Onset (Solidus), °C 1240
590
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.2
32
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
110

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.8
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 250
1180

Common Calculations

Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 18
25 to 37
Strength to Weight: Bending, points 17
32 to 41
Thermal Diffusivity, mm2/s 5.3
52
Thermal Shock Resistance, points 19
10 to 16

Alloy Composition


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Aluminum (Al), % 0 to 1.3
94.4 to 96.8
Carbon (C), % 0 to 0.15
0
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 18.3 to 36.5
0 to 0.050
Iron (Fe), % 0 to 2.5
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0 to 4.0
0 to 0.010
Nickel (Ni), % 62 to 69
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 1.3
0 to 0.45
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 1.5 to 3.0
0 to 0.050
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0 to 0.5
0 to 0.15