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AZ31B Magnesium vs. 5042 Aluminum

AZ31B magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys.

For each property being compared, the top bar is AZ31B magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 45
68
Elongation at Break, % 5.6 to 12
1.1 to 3.4
Fatigue Strength, MPa 100 to 120
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 17
26
Shear Strength, MPa 130 to 160
200
Tensile Strength: Ultimate (UTS), MPa 240 to 270
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 180
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 150
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 100
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 18
33
Electrical Conductivity: Equal Weight (Specific), % IACS 95
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 970
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 25
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 370
550 to 720
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
50
Strength to Weight: Axial, points 39 to 44
35 to 37
Strength to Weight: Bending, points 50 to 55
40 to 42
Thermal Diffusivity, mm2/s 62
53
Thermal Shock Resistance, points 14 to 16
15 to 16

Alloy Composition


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Aluminum (Al), % 2.4 to 3.6
94.2 to 96.8
Calcium (Ca), % 0 to 0.040
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0 to 0.15
Iron (Fe), % 0 to 0.050
0 to 0.35
Magnesium (Mg), % 93.6 to 97.1
3.0 to 4.0
Manganese (Mn), % 0.050 to 1.0
0.2 to 0.5
Nickel (Ni), % 0 to 0.0050
0
Silicon (Si), % 0 to 0.1
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.5 to 1.5
0 to 0.25
Residuals, % 0 to 0.3
0 to 0.15