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AZ81A Magnesium vs. 5040 Aluminum

AZ81A magnesium belongs to the magnesium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ81A magnesium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 46
70
Elongation at Break, % 3.0 to 8.8
5.7 to 6.8
Fatigue Strength, MPa 78 to 80
100 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 91 to 130
140 to 150
Tensile Strength: Ultimate (UTS), MPa 160 to 240
240 to 260
Tensile Strength: Yield (Proof), MPa 84
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 500
600
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
160
Thermal Expansion, µm/m-K 27
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
41
Electrical Conductivity: Equal Weight (Specific), % IACS 65
130

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 23
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 17
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 78
260 to 380
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
50
Strength to Weight: Axial, points 26 to 39
24 to 26
Strength to Weight: Bending, points 38 to 50
31 to 32
Thermal Diffusivity, mm2/s 50
64
Thermal Shock Resistance, points 9.1 to 14
10 to 11

Alloy Composition


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Aluminum (Al), % 7.0 to 8.1
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 89.8 to 92.5
1.0 to 1.5
Manganese (Mn), % 0.13 to 0.35
0.9 to 1.4
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
0 to 0.3
Zinc (Zn), % 0.4 to 1.0
0 to 0.25
Residuals, % 0 to 0.3
0 to 0.15