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AZ81A Magnesium vs. 5254 Aluminum

AZ81A magnesium belongs to the magnesium alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AZ81A magnesium and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 3.0 to 8.8
3.4 to 22
Fatigue Strength, MPa 78 to 80
110 to 160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 91 to 130
150 to 200
Tensile Strength: Ultimate (UTS), MPa 160 to 240
240 to 350
Tensile Strength: Yield (Proof), MPa 84
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
190
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 500
590
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
130
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
32
Electrical Conductivity: Equal Weight (Specific), % IACS 65
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 17
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 78
73 to 550
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
51
Strength to Weight: Axial, points 26 to 39
25 to 37
Strength to Weight: Bending, points 38 to 50
32 to 41
Thermal Diffusivity, mm2/s 50
52
Thermal Shock Resistance, points 9.1 to 14
10 to 16

Alloy Composition


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Aluminum (Al), % 7.0 to 8.1
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0
0 to 0.45
Magnesium (Mg), % 89.8 to 92.5
3.1 to 3.9
Manganese (Mn), % 0.13 to 0.35
0 to 0.010
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0.4 to 1.0
0 to 0.2
Residuals, % 0 to 0.3
0 to 0.15