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AZ81A Magnesium vs. 5457 Aluminum

AZ81A magnesium belongs to the magnesium alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is AZ81A magnesium and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 3.0 to 8.8
6.0 to 22
Fatigue Strength, MPa 78 to 80
55 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 91 to 130
85 to 130
Tensile Strength: Ultimate (UTS), MPa 160 to 240
130 to 210
Tensile Strength: Yield (Proof), MPa 84
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 350
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 500
630
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 84
180
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
46
Electrical Conductivity: Equal Weight (Specific), % IACS 65
150

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 23
8.4
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 990
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 17
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 77 to 78
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 70
50
Strength to Weight: Axial, points 26 to 39
13 to 21
Strength to Weight: Bending, points 38 to 50
21 to 28
Thermal Diffusivity, mm2/s 50
72
Thermal Shock Resistance, points 9.1 to 14
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 7.0 to 8.1
97.8 to 99.05
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0
0 to 0.1
Magnesium (Mg), % 89.8 to 92.5
0.8 to 1.2
Manganese (Mn), % 0.13 to 0.35
0.15 to 0.45
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0 to 0.3
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0.4 to 1.0
0 to 0.050
Residuals, % 0 to 0.3
0 to 0.1