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AZ91A Magnesium vs. 4145 Aluminum

AZ91A magnesium belongs to the magnesium alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
73
Elongation at Break, % 5.0
2.2
Fatigue Strength, MPa 99
48
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
28
Shear Strength, MPa 140
69
Tensile Strength: Ultimate (UTS), MPa 240
120
Tensile Strength: Yield (Proof), MPa 160
68

Thermal Properties

Latent Heat of Fusion, J/g 360
540
Maximum Temperature: Mechanical, °C 130
160
Melting Completion (Liquidus), °C 600
590
Melting Onset (Solidus), °C 470
520
Specific Heat Capacity, J/kg-K 990
880
Thermal Conductivity, W/m-K 73
100
Thermal Expansion, µm/m-K 26
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
26
Electrical Conductivity: Equal Weight (Specific), % IACS 52
84

Otherwise Unclassified Properties

Base Metal Price, % relative 12
10
Density, g/cm3 1.7
2.8
Embodied Carbon, kg CO2/kg material 22
7.6
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 990
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 280
31
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 38
12
Strength to Weight: Bending, points 49
19
Thermal Diffusivity, mm2/s 42
42
Thermal Shock Resistance, points 14
5.5

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
83 to 87.4
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0 to 0.1
3.3 to 4.7
Iron (Fe), % 0
0 to 0.8
Magnesium (Mg), % 88.2 to 91.2
0 to 0.15
Manganese (Mn), % 0.13 to 0.5
0 to 0.15
Nickel (Ni), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
9.3 to 10.7
Zinc (Zn), % 0.35 to 1.0
0 to 0.2
Residuals, % 0
0 to 0.15