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AZ91A Magnesium vs. 5042 Aluminum

AZ91A magnesium belongs to the magnesium alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
68
Elongation at Break, % 5.0
1.1 to 3.4
Fatigue Strength, MPa 99
97 to 120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 18
26
Shear Strength, MPa 140
200
Tensile Strength: Ultimate (UTS), MPa 240
340 to 360
Tensile Strength: Yield (Proof), MPa 160
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 360
400
Maximum Temperature: Mechanical, °C 130
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 470
570
Specific Heat Capacity, J/kg-K 990
900
Thermal Conductivity, W/m-K 73
130
Thermal Expansion, µm/m-K 26
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
33
Electrical Conductivity: Equal Weight (Specific), % IACS 52
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 1.7
2.7
Embodied Carbon, kg CO2/kg material 22
8.8
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 990
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 280
550 to 720
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 69
50
Strength to Weight: Axial, points 38
35 to 37
Strength to Weight: Bending, points 49
40 to 42
Thermal Diffusivity, mm2/s 42
53
Thermal Shock Resistance, points 14
15 to 16

Alloy Composition


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Aluminum (Al), % 8.3 to 9.7
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0
0 to 0.35
Magnesium (Mg), % 88.2 to 91.2
3.0 to 4.0
Manganese (Mn), % 0.13 to 0.5
0.2 to 0.5
Nickel (Ni), % 0 to 0.030
0
Silicon (Si), % 0 to 0.5
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0.35 to 1.0
0 to 0.25
Residuals, % 0
0 to 0.15