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AZ91A Magnesium vs. SAE-AISI 1025 Steel

AZ91A magnesium belongs to the magnesium alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.0
17 to 28
Fatigue Strength, MPa 99
190 to 280
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 140
290 to 310
Tensile Strength: Ultimate (UTS), MPa 240
450 to 500
Tensile Strength: Yield (Proof), MPa 160
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 360
250
Maximum Temperature: Mechanical, °C 130
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 470
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 73
52
Thermal Expansion, µm/m-K 26
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 52
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 1.7
7.9
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 990
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 280
170 to 470
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 38
16 to 18
Strength to Weight: Bending, points 49
17 to 18
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 14
14 to 16

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.22 to 0.28
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
99.03 to 99.48
Magnesium (Mg), % 88.2 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
0.3 to 0.6
Nickel (Ni), % 0 to 0.030
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0.35 to 1.0
0