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AZ91A Magnesium vs. SAE-AISI 4145 Steel

AZ91A magnesium belongs to the magnesium alloys classification, while SAE-AISI 4145 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is SAE-AISI 4145 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63
310
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 5.0
16
Fatigue Strength, MPa 99
240
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 140
360
Tensile Strength: Ultimate (UTS), MPa 240
580
Tensile Strength: Yield (Proof), MPa 160
360

Thermal Properties

Latent Heat of Fusion, J/g 360
250
Maximum Temperature: Mechanical, °C 130
420
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 470
1420
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 73
42
Thermal Expansion, µm/m-K 26
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 52
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.4
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.5
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 990
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
80
Resilience: Unit (Modulus of Resilience), kJ/m3 280
350
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 38
21
Strength to Weight: Bending, points 49
20
Thermal Diffusivity, mm2/s 42
11
Thermal Shock Resistance, points 14
17

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0
96.7 to 97.7
Magnesium (Mg), % 88.2 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0 to 0.030
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0.35 to 1.0
0