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AZ91A Magnesium vs. SAE-AISI H42 Steel

AZ91A magnesium belongs to the magnesium alloys classification, while SAE-AISI H42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is AZ91A magnesium and the bottom bar is SAE-AISI H42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 46
200
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
77
Tensile Strength: Ultimate (UTS), MPa 240
700 to 1980

Thermal Properties

Latent Heat of Fusion, J/g 360
260
Melting Completion (Liquidus), °C 600
1620
Melting Onset (Solidus), °C 470
1570
Specific Heat Capacity, J/kg-K 990
440
Thermal Conductivity, W/m-K 73
24
Thermal Expansion, µm/m-K 26
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
24
Density, g/cm3 1.7
8.4
Embodied Carbon, kg CO2/kg material 22
8.8
Embodied Energy, MJ/kg 160
130
Embodied Water, L/kg 990
98

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
23
Strength to Weight: Axial, points 38
23 to 65
Strength to Weight: Bending, points 49
21 to 42
Thermal Diffusivity, mm2/s 42
6.5
Thermal Shock Resistance, points 14
20 to 57

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.55 to 0.7
Chromium (Cr), % 0
3.8 to 4.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0
79.3 to 83.8
Magnesium (Mg), % 88.2 to 91.2
0
Manganese (Mn), % 0.13 to 0.5
0.15 to 0.4
Molybdenum (Mo), % 0
4.5 to 5.5
Nickel (Ni), % 0 to 0.030
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
5.5 to 6.8
Vanadium (V), % 0
1.8 to 2.2
Zinc (Zn), % 0.35 to 1.0
0